Product Application
Juice filling packing machine is to fill juice, vinegar, water into plastic bottle and glass bottle.
The filling machine is customize basing on the different production capacity per hour, bottle types and caps. The filling nozzle, bottle carry system are totally different.
The complete solution of juice production line, including:
1, Water treatment system
2, Juice processing machine
3, Juice filling system
4, Bottled juice packing machine
5 Option, Empty glass bottle de-palletizer
Model | DCGF8-8-3 | DCGF14-12-4 | DCGF18-18-6 | DCGF24-24-8 | DCGF32-32-10 |
Capacity (500ml) | 1500 | 2000-3000 BPH | 3000-5000 BPH | 5000-7000 BPH | 7000-10000 BPH |
Suitable Bottle | φ=50-110 H=150 ~340mm volume=330-1500ml Suitable for Glass/can bottle for carbonated drink, soda water, soft drink , & beer and so on |
Bottle Cap | Plastic Screw Cap or Crown Cap |
Filling Precision | <= +5 mm (Liquid level) |
Filling Pressure | <= 0.4 Mpa |
Total Power | 3.6 kw | 4.4 kw | 5.2 kw | 6.2 kw | 6.2 kw |
Dimensions | 1900*1420 *2000 mm | 2450*1800 *2400 mm | 2650*1900 *2400 mm | 2900*2100
*2400 mm | 4100*2000
*2400 mm |
Weight | 2000 kg | 2500 kg | 3500 kg | 4500 kg | 6500 kg |
Features
Machine structure: monoblock filling machine & negative pressure filling method;
Filling valve: including the glass bottle positioning device;
Bottle delivery system: glass bottle is different plastic bottle; glass bottle is delivered by the star-wheel;
Sealing part: we have the patent for the sealing parts;
Bearing sets: there is double sealing between the table and the bearing set to avoid corrosion;
Control system: apply arm controller;
Lubrication system: PLC controlled lubrication;
Optional function: if having different bottles in height, the filling machine can be designed automatically lift up and down;
Washing Part
Rinsing-clamp made by stainless
steel which special design is strong
and endurable, no contact with
bottle-mouth, to prevent pollution
Filling part
This parts adopt the hot filling method. The juice will be pumped into the high position tank, and fill into bottles with gravity.
Sealing part
This is the new design of the capping part. The capping part is the whole system and running more stable which our engineer apply the patent. The bushed inside the cam is adopted IGUS brand which can freely maintain.
The caps will be reverse in advance before capping tightly.
Conveyor system
The conveyor system include:
1, Single row of conveyor: engineering plastic belt or stainless steel belt
2, Multi row of conveyor: engineering plastic belt or stainless steel belt
3, Conveyor motors: speed adjustable or stable speed with converter
4, Turn conveyor
5, Water accumulation tray
6, Cable try
Automatic "Monoblock" Juice or Soft Beverage Bottling System is designed to meet the needs of the ever expanding fruit juice market and beverage market around the globe. Built with a heavy-duty stainless steel frame and stainless steel main platform, the BRCGX-24-24-6 is ready for action when it reaches your Winery or beverage plant. ("Monoblock" Filling Systems are robust, continuous motion systems, designed to streamline the rinsing, filling and capping process while minimizing valuable floor space).
Main Features
1) 99% Filling precision with hot filling system
2) Crown cap, plastic screw cap, twist cap, aluminum cap are avaliable for capper.
3) PLC platform and User-friendly control pannel with touch screen.
4) Monobloc 3in1 or 2in1 option.
5) Compact design and high capacity.
Rinsing Station
The rotary rinsing turret consists of individual bottle neck grippers and spray nozzles to rinse the inside of bottles. All contact parts are made of stainless steel or food grade plastic material. The bottle grabbers take the bottles from the inlet starwheel guaranteeing a secure grip. The bottle is turned upside down and centered above a spraying nozzle that directs a stream of rinse water into the bottle. After being rinsed, the bottle is automatically turned over to an upright position.
Filling Station
The Filler has gravity style, stainless steel fill heads that are suitable to fill thin flowable liquids in bottles, which can be either 2 stage filling nozzles with a fast and slow filling cycle, or single stage nozzles, Filling valves are made of stainless steel with food grade gaskets. The filling valves are secured to allow easy assembly and disassembly. Each valve is internally polished. If the bottle is not present the valve does not deliver any product.
Capping Station
The Capper consists of an internal steel structure with stainless steel casing. Fixed components include the cap hopper, cap feeder and cam actuating capping heads. The cap feeder and all contact parts are made of stainless steel or food grade plastic. The cap feeder guides the caps onto a chute for pick-up. A rotative capping turret with magnetic chuck heads applies caps on bottles.
Product Conveyor
*Energy saving. High efficient. Adapt to customer factory layout.
*Special lubrication system, keep products clean, health, safety.
*Extended service life.
*Electric eyes design keep whole line running safety and quickly.
*Overload protection mechanism to effectively ensure the safety of the machine.
