In 2024, Mesure provided customers with customized production line solutions to meet the filling of multiple bottle types (200ML-1500ML) of carbonated beverages and be compatible with PET bottles for fast switching. Through multiple communications with customers, we have solved many contradictions such as space design and recommended the use of a blowing, filling and capping machine to customers.
Technical advantages of the blowing-filling-capping machine:
1. Technical integration: seamless connection of the entire process
Compared with split equipment (blow-fill-cap machine + filling-capping machine operate independently), the blow-fill-cap machine simplifies the production process through a three-in-one integrated design: it eliminates the empty bottle transmission and temporary storage links, reduces the exposure time of materials and empty bottles by 50%, greatly reduces the risk of contamination, and shortens the production cycle.
2. Energy saving and consumption reduction: full life cycle cost optimization
The high-pressure gas recovery system and variable frequency speed regulation technology are used to reduce compressed air consumption by 40% and comprehensive energy consumption by 25%-35%. In addition, the integrated layout saves 30% of the floor space compared to the split equipment, greatly reducing the cost of plant construction; the modular design supports single-point maintenance, reduces downtime by 60%, and saves annual maintenance costs; the broken bottle automatic rejection function reduces the raw material loss rate and can reduce a lot of costs.
Secondly, the all-in-one machine reduces manual intervention through automated design, and the number of operators is reduced from 3 to 1 for traditional equipment, significantly reducing labor costs.
The all-in-one machine for carbonated beverages solves the pain points of low efficiency, high pollution risk, and high energy consumption of traditional split equipment through technological integration and innovation. It is especially suitable for carbonated beverages, functional beverages and other fields with strict requirements on hygiene, precision and production capacity. Its core advantages can be summarized as "three highs and one low" (high efficiency, high precision, high safety, and low cost), becoming the preferred solution for beverage companies to achieve automation upgrades.
Jiangsu MESURE machinery Co., Ltd is a professional company engaging in designing, manufacturing, installation, commissioning and training of drinking water, juice, carbonated soft drink, dairy drink and alcohol industry.
