Blowing Filling Capping Combiblock/blowing Filling Sealing Combi Machine Plant

Complete PET Bottle Water Production Line Rotary Combi Blowing Filling Capping Machine

General description

Mesure is one of the leading Chinese able to manufacture High technology blowing-filling-capping machine in beverage business used in drinking water, juice, carbonated drinks area. This combiblock consists of blowing unit, filling unit, and capping unit. With the synthetic application of electricity, mechanics, and pneumatics, and synchro controlled by servo system, Combi is applicable for the integrated control of several equipment and the whole production process.

It doesn't need empty bottle conveyor and rinsing part of the traditional filling machine, which saves a lot of room for the production plant, reduces water consumption from rinsing and energy consumption from fans used on empty bottle conveyor. It cuts a majority part of transit and guarantees the overall hygiene standard of the entire machine, which better helps end users increasing the overall production efficiency, lowering investment costs, saving energy consumption and maintenance costs.

Working process

1. Preform feed-in and unscrambling

It adopts the matured worldwide-standardized way of preform feed-in and unscrambling, in which preforms go through preform elevator and are transmitted to preform unscrambler. Inside the preform unscrambler, preforms are automatically sorted and delivered by two inclined revolving cylinders with same speed, and the remaining ones will be picked by star wheel and sent back to preform hopper. The whole process of preform unscrambling is fully automatic and has high efficiency without preform scratches.

2. Heater

It adopts the matured worldwide-standardized way of preform feed-in and unscrambling, in which preforms go through preform elevator and are transmitted to preform unscrambler. Inside the preform unscrambler, preforms are automatically sorted and delivered by two inclined revolving cylinders with same speed, and the remaining ones will be picked by star wheel and sent back to preform hopper. The whole process of preform unscrambling is fully automatic and has high efficiency without preform scratches.

3 . Blowing unit

Special manipulator delivers heated preforms to moulds along certain cam curve. After stretch pre-blow, the preform will be blown to bottles by connecting high pressure compressed air. Special manipulator sends the finished bottle out along certain cam curve.

4. Filling unit

The blow-made bottles are transported to filler via starwheel. After entering filler, the bottle is held by gripper of lifting cylinder and realizes up and down under effect of cam.
The filler adopts gravity filling way. Bottle mouth rises to open filling valves and start filling. While product rises and plugs up air return hole, the filling will be finished. After filling, bottle mouth moves down and leaves the filling valve.

5. Capping unit

Bottles enter capper via transition starwheel. The anti-rotation knife of capper blocks bottle neck to keep bottle vertical and prevent rotation. Capping heads keep revolution and do rotation. Under effect of cam, the action of gripping cap, sleeve cap, screwing cap and discharging cap to finish the whole capping course. The finished bottles are conveyed via bottle-out starwheel onto bottle-out conveyor, and then are sent out of the combiblock. The whole machine adopts console sealing windows, beautiful and decent.

4. Filling unit

The blow-made bottles are transported to filler via starwheel. After entering filler, the bottle is held by gripper of lifting cylinder and realizes up and down under effect of cam.
The filler adopts gravity filling way. Bottle mouth rises to open filling valves and start filling. While product rises and plugs up air return hole, the filling will be finished. After filling, bottle mouth moves down and leaves the filling valve.

5. Capping unit

Bottles enter capper via transition starwheel. The anti-rotation knife of capper blocks bottle neck to keep bottle vertical and prevent rotation. Capping heads keep revolution and do rotation. Under effect of cam, the action of gripping cap, sleeve cap, screwing cap and discharging cap to finish the whole capping course. The finished bottles are conveyed via bottle-out starwheel onto bottle-out conveyor, and then are sent out of the combiblock. The whole machine adopts console sealing windows, beautiful and decent.

Located in Zhangjiagang City of Suzhou, the Yangtze River Delta, our company is covers an area of 6,000 square meters, with a more than 80 professionals team to design and develop, is a key professional enterprise, which integrates development, research, design, manufacture, technology service and marketing, to manufacture complete sets of wine, beverage and sticky filling equipments.

We are adhering to the principle of "market-oriented, quality as the main line, service as the guarantee and repute as the basis". MESURE follows international quality management system, it has established and improved the quality assurance system to ensure the quality and performance of the company's products. The Development department of MESURE, with advanced technologies, has more than 30 full-time design and development engineers. MESURE's technologies mainly sources fromItaly,France,Germany,SwitzerlandandJapan; furthermore, a set of liquid filling production line with advanced technology and high starting-point has been developed combined withChina's basic conditions, its high automation level achieved the one in late nineties. Department of After-sale Service of MESURE adheres to service goal of "Customers' needs are urgent, customers' requirements are important, customers' satisfaction is the aim", provides the services of equipment installation guidance, products testing, maintenance and spare-parts supplying, consultation, complaints, regular visit every 24 hours.

MESURE has a network for the complete set of beverage bottling lines for all over the world's end user, such as USA, Britain, Japan, the Middle East, Southeast Asia, Africa, Russia, CIS, South Africa etc. Besides the production and sale of equipments, MESURE provides various technical services to help users design equipment layout, answer users' consultation, train users' staff and provide practical operation guidance.

Main Product:

★ 2000-48000 BPH Mineral Water Bottling Line;

★ 2000-40000 BPH Juice Bottling Line;

★ 2000-40000 BPH Carbonated Beverage Bottling Line;

★ 3000-40000 BPH Beer Bottling Line;

★ 6000-30000BPH Aluminum Can Filling Line;

★ 120-2000 Barrels/Hour 3-Gallon & 5-Gallon Filling Line;

★ Edible Oil Filling Line;

★ Aseptic Brick Packing Machine (Tetra Pak Type);

★ Aseptic Pouch Packing Machine (Pillow Type);

★ PET Preform Injection Machine;

★ Bottle Blow Moulding Machine;

★ Water Treatment;

★ UHT Plant;

★ Carbonating Mixer;

★ Bottle Unscrambler;

★ Film Shrink-wrapping or Carton Box Packaging Machine;

★ Depalletizer/Palletizer;

★ Turn Key Project.

Our Services

Installation and commissioning

After the equipments arrived buyer's workshop, the buyer should take it's place for each equipment according to the supplied layout; the seller will send the experienced technician to guide the installation and debugging and trail production, and fulfil the designed capability within the designed time.

Training

The seller will supply technical training to the buyer. The training is includes: equipment structure and maintenance, control and operation. After training, the technicians of the buyer will grasp relevant operation and maintenance skills, and could adjust the technologies more skilled, and can deal with all kinds of malfunction in time.

After-sales service

1) After qualified of the equipment, the seller will supply one year guarantee, control system one year guarantee, free charge for wearing parts, and other spare parts with cost price. Within guarantee period, the technicians who accepted training should strictly obey the requirements asked by the seller to operate the equipments and maintenance, to find the common malfunctions and fault clearing in time; if the technicians of the buyer couldn't solve the problems themselves, the after-sales department will supply long range guide service by phone; if relevant measurements couldn't solve the problems, the seller will send the technicians to the buyer factory, clear the fault or relevant technical problems on site, the charges will reference to the installation and debugging charges.

2) After guaranteed, the seller will supply widely favorable technical support, after-sales service for the lifetime: favorable price for the wearing parts and other spare parts.

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